Development & Maintenance Challenges, Conclusions, and References

Developing and maintaining an autonomous software stack is a long-term, multidisciplinary endeavour. Unlike conventional software, autonomy stacks must handle:

  • Continuous real-time operations,
  • Massive sensory data streams,
  • Hardware dependencies, and
  • Strict safety, security, and regulatory constraints.

These constraints make the software lifecycle for autonomy uniquely complex — spanning from initial research prototypes to industrial-grade, certified systems.

Main Development Challenges

Even with knowledge of autonomous software stacks, their development is still associated with significant and challenging problems. Through their mitigation and applications of different solutions, the autonomous systems become both expensive to design and develop as well as hard to maintain. The following are the most significant challenges.

Real-Time Performance and Determinism Autonomous systems require deterministic behaviour: decisions must be made within fixed, guaranteed time frames. However, high computational demands from AI algorithms often conflict with real-time guarantees [1]. Key Issues:

  • Latency from AI inference (e.g., deep neural networks).
  • Non-deterministic middleware scheduling.

Timing mismatches across sensor and control loops. Mitigation:

  • Use of real-time operating systems (RTOS), priority-based scheduling, and hardware acceleration (FPGAs, TPUs).
  • Middleware with Quality of Service (QoS) guarantees, like DDS.

Scalability and Software Complexity As systems evolve, the number of nodes, processes, and data streams grows exponentially. For instance, a modern L4 autonomous vehicle may contain >200 software nodes exchanging gigabytes of data per second. Problems:

  • Dependency conflicts between packages.
  • Increasing memory and bandwidth requirements.
  • Complexity of debugging distributed systems.

Solutions:

  • Modular, microservice-based architectures.
  • Container orchestration (Docker, Kubernetes).
  • Digital twin platforms for system-level simulation and validation [2].

Integration of AI and Classical Control AI-based perception and classical control must coexist smoothly. While AI modules (e.g., neural networks) handle high-dimensional perception, classical modules (e.g., PID, MPC) ensure predictable control. Challenge:

  • Integrating data-driven and rule-based components introduces uncertainty, interpretability issues, and difficulties in certification [3].

Best Practices:

  • Use hybrid architectures combining interpretable models with learned features.
  • Introduce runtime monitors for anomaly detection and fallback behaviours.
  • Implement explainable AI (XAI) for safety audits.

Safety, Verification, and Certification Autonomous systems must conform to standards like the mentioned ISO 26262 (automotive functional safety), DO-178C (aerospace software certification) and IEC 61508 (industrial safety). Challenges:

  • AI systems lack deterministic traceability.
  • Validation of all operational scenarios is practically impossible.
  • Continuous software updates complicate certification cycles.

Emerging Solutions:

  • Simulation-based verification using virtual environments.
  • Formal verification of decision modules (model checking, theorem proving).
  • Modular certification frameworks (AUTOSAR Adaptive, Safety Element out of Context – SEooC).

Cybersecurity and Software Integrity Autonomous platforms are connected via V2X, cloud APIs, and OTA updates — creating multiple attack surfaces [4]. Risks:

  • Compromised firmware or middleware components.
  • Spoofed sensor inputs (GPS, LiDAR).
  • Supply chain vulnerabilities (counterfeit software libraries).

Countermeasures:

  • Secure boot and hardware root-of-trust mechanisms.
  • Encrypted communication (TLS, DDS Secure).
  • Software Bill of Materials (SBOMs) for dependency tracking.
  • Compliance with NIST SP 800-161 and ISO/IEC 27036 standards.

Continuous Maintenance and Updates Unlike static embedded systems, autonomy software evolves continuously. Developers must maintain compatibility across versions, hardware platforms, and fleets already deployed in the field. Maintenance Practices:

  • Continuous Integration/Continuous Deployment (CI/CD) pipelines for testing and rolling updates.
  • Over-the-Air (OTA) update frameworks for vehicles and drones.
  • Configuration Management Databases (CMDBs) to track software–hardware combinations.
  • Digital twins to test updates before live deployment.
 Continuous Integration and Maintenance Workflow
Figure 1: Continuous Integration and Maintenance Workflow (Adapted from [5,6]

Data Management and Scalability AI-driven autonomy relies on vast datasets for training, simulation, and validation. Managing, labelling, and securing this data is an ongoing challenge [7]. Issues:

  • Storage and transfer of multi-terabyte sensor data.
  • Bias and imbalance in datasets.
  • Traceability of model versions and training data.

Approaches:

  • Cloud data lakes with edge pre-processing.
  • MLOps workflows for dataset versioning and reproducibility.
  • Federated learning for privacy-preserving model updates.

Human–Machine Collaboration and Ethical Oversight Autonomy software doesn’t exist in isolation — it interacts with human operators, passengers, and society. Thus, software design must incorporate transparency, accountability, and explainability. Key Considerations:

  • Human–machine interface (HMI) design.
  • Ethical AI decision frameworks.
  • Liability and failover protocols during edge cases.

Lifecycle of an Autonomy Software Stack

The software lifecycle typically follows a continuous evolution model:

Phase Purpose Typical Tools
Design and Simulation Define architecture, run models, and simulate missions. MATLAB/Simulink, Gazebo, CARLA, AirSim.
Implementation and Integration Develop and combine software modules. ROS 2, AUTOSAR, GitLab CI, Docker.
Testing and Validation Perform SIL/HIL and system-level tests. Jenkins, Digital Twins, ISO safety audits.
Deployment Distribute to field systems with OTA updates. Kubernetes, AWS Greengrass, Edge IoT.
Monitoring and Maintenance Collect telemetry and update models. Prometheus, Grafana, ROS diagnostics.

The goal is continuous evolution with stability, where systems can adapt without losing certification or reliability.


[1] Baruah, S., Baker, T. P., & Burns, A. (2012). Real-time scheduling theory: A historical perspective. Real-Time Systems, 28(2–3), 101–155
[2] Wang, L., Xu, X., & Nee, A. Y. C. (2022). Digital twin-enabled integration in manufacturing. CIRP Annals, 71(1), 105–128.
[3] LeCun, Y., Bengio, Y., & Hinton, G. (2015). Deep learning. Nature, 521(7553), 436–444
[4] Boyens, J., Paulsen, C., Bartol, N., Shankles, S., & Moorthy, R. (2020). NIST SP 800-161: Supply Chain Risk Management Practices for Federal Information Systems and Organizations. National Institute of Standards and Technology
[5] Wang, L., Xu, X., & Nee, A. Y. C. (2022). Digital twin-enabled integration in manufacturing. CIRP Annals, 71(1), 105–128
[6] Raj, A., & Saxena, P. (2022). Software architectures for autonomous vehicle development: Trends and challenges. IEEE Access, 10, 54321–54345.
[7] Russell, S. J., & Norvig, P. (2021). Artificial Intelligence: A Modern Approach (4th ed.). Pearso
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