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- | ====== Industrial IoT: project by ITT Group (Raivo) ====== | + | ===== Industrial IoT ===== |
- | ===== Introduction | + | ==== Introduction ==== |
- | Industry 4.0 is a concept to digitalize | + | Industry 4.0 is a concept to digitalise |
In this project, an industrial production line efficiency monitoring system will be developed and demonstrated. | In this project, an industrial production line efficiency monitoring system will be developed and demonstrated. | ||
- | ===== Task ===== | + | ==== Task ==== |
- | {{: | + | {{ : |
- | This is the Festo flexible manufacturing line. You need to create a proper sensor system which monitors the machine usage of a particular unit. There will be 3 different workstations which need to be monitored. Current values will be transfered | + | This is the Festo flexible manufacturing line. You need to create a proper sensor system which monitors the machine usage of a particular unit. There will be 3 different workstations which need to be controlled. Current values will be transferred |
In this task you need to set up: | In this task you need to set up: | ||
* An encoder that is monitoring the workload of the conveyor belt. The controller will send information about how much the belt has moved. | * An encoder that is monitoring the workload of the conveyor belt. The controller will send information about how much the belt has moved. | ||
- | * A current sensor that is monitoring | + | * A current sensor that is following |
* A PIR (Passive infrared) sensor that will monitor human movement in the working area. The controller will send a notification if it detects movement. | * A PIR (Passive infrared) sensor that will monitor human movement in the working area. The controller will send a notification if it detects movement. | ||
- | * A HMI (Human-Machine Interface) that the operator can use to check the beforementioned data. It must be possible to check the values and the warning setpoints of each of the sensors. | + | *An HMI (Human-Machine Interface) that the operator can use to check the beforementioned data. It must be possible to check the values and the warning setpoints of each of the sensors. |
- | {{: | + | {{: |
- | + | ||
- | ===== Hardware description ===== | + | |
- | **Controller module** | + | |
- | The controller module is a low-cost Wi-Fi chip with full TCP/IP stack and MCU (microcontroller unit) capability. This small module allows microcontrollers to connect to a Wi-Fi network and make simple TCP/IP connections using Hayes-style commands. Controller can be connected with Micro USB connection or with WIFI connection. | + | |
- | + | ||
- | {{: | + | |
+ | ==== Hardware description ==== | ||
+ | |||
^ Module ^ Description ^ | ^ Module ^ Description ^ | ||
- | | {{: | + | |{{: |
- | | **PIR module.** PIR sensors allow you to sense motion of warm objects, it is almost always used to detect whether a human has moved in or out of the sensors range.| | + | | {{: |
- | + | |{{: | |
- | + | |{{: | |
- | + | |{{: | |
- | **** | + | |{{: |
- | + | ||
- | **Buzzer module** | + | |
- | Buzzer module purpose is to signal the user when an event occurs. In this task buzzer will be sound if measured values go over the warning limits. | + | |
- | + | ||
- | {{: | + | |
- | + | ||
- | **Button module** | + | |
- | Button module will be used to interact with the HMI. For example to switch pages. | + | |
- | + | ||
- | {{: | + | |
- | + | ||
- | **OLED module** | + | |
- | OLED module will be used for HMI display. | + | |
- | {{: | ||
The current sensor will be attached to the power cables of the machine. | The current sensor will be attached to the power cables of the machine. | ||
- | {{: | + | {{ : |
The PIR sensor will be positioned above the working area of the machine. | The PIR sensor will be positioned above the working area of the machine. | ||
- | {{: | + | {{ : |
The encoder will be attached to the conveyor belt. | The encoder will be attached to the conveyor belt. | ||
- | {{: | + | {{ : |
- | And the button module with the HMI module will be on the operators workdesk. | + | And the button module with the HMI module will be on the operator' |
- | {{: | + | {{ : |
- | ===== Remote lab instructions | + | ==== Remote lab instructions ==== |
- Log into your account at [[http:// | - Log into your account at [[http:// | ||
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- While having the code you want to run open click on " | - While having the code you want to run open click on " | ||
- Wait for the compiler to finish and check for errors. | - Wait for the compiler to finish and check for errors. | ||
- | - If the compiler was successful then click on " | + | - If the compiler was successful, then click on " |
Saving your code: | Saving your code: | ||
- While having the code you want to save open click on "Save file as..". | - While having the code you want to save open click on "Save file as..". | ||
- Enter a name for your code and press " | - Enter a name for your code and press " | ||
- | - To open your code you can choose it from under "User files" | + | - To open your code, you can choose it from under "User files" |
- | ===== Steps to solve the problem | + | ==== Steps to solve the problem ==== |
- Study current sensor and encoder working principles and output signals | - Study current sensor and encoder working principles and output signals |